The Lightblade Learning Lab with Russ Sadler
The Lightblade Learning Lab is a series of videos that Russ did for Thinklaser Limited based on using the Lightblade 4060 Laser Cutting and Engraving Machine. Thinklasers Lightblade 4060 has a 400 x 600mm bed size and was supplied with a 60W EFR laser tube. In this session, Russ devises a DIY solution for measuring laser tube power.

Contents
- (This video uses a test program called doHICky-timer.rld and the RLD file is available here http://bit.ly/2ywX8jU)
- Laser tubes will gradually lose power
- Turning the speed down to compensate or finding out where the power loss is
- Characterising the tube: comparing the power demanded on the user interface, the current shown on the ammeter and the actual power coming out of the tube.
- The pre-ionization zone
- Ways to measure power – laser power meters
- Macken Instruments high-end products
- Or for a home-made version see RDWorks Learning Lab 53
- Loading the test program onto the machine
- Looking at what the program does
- Use of a tray of water as an energy absorber
- Changing the parameters of the program for speed and power
- Care when testing the power
- Bucket of water to get the test probe to ambient temperature
- Looking at the controls of the temperature meter
- How to hold the probe during the test
- Performing the test
- Recording the results including:
- Laser power (%) as set on the machine’s controls
- Start temperature (degrees C)
- End temperature (degrees C)
- The current while the test is running (mA)
- Repeating the test with different power settings
- Charting the results using a spreadsheet
- Analysing the relationship between actual power delivered and requested power (as defined by the current)
- Determining the real maximum current of the tube
- Looking at the pre-ionization zone between around 9-20% power and looking at the actual beam in the tube
- Review of results
- Looking forward to the next project – a keyboard protector

My thanks go out to Tom at Thinklaser for giving permission to embed these videos on this site. If you are looking for a new laser machine from a quality supplier, then I would suggest you check out their website: www.thinklaser.com.
Video Resource Files
DoHichy Calibration Data table
There are no resource files associated with this video.
External Resource Links
There are no more external resource links associated with this video.
Transcript for Measuring Laser Tube Power
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00:15
well welcome to another lightblade
00:18
Learning Lab
00:20
in the last session we changed the tube
00:23
in this machine
00:26
and today we’re going to look at ways of
00:30
characterizing that – over time the tube
00:34
is going to gradually decrease in power
00:36
no it was just drop off the edge of a
00:39
clip unless something seriously
00:41
mechanical goes wrong with the tube and
00:43
that’s very very great most of the time
00:46
what will happen is this tube will run
00:47
perfectly okay for months and months and
00:50
months you may determine that you’ve got
00:52
a little bit less power losing power can
00:56
happen at several places throughout this
00:58
system as we’ve talked about before in
01:00
earlier sessions you have three mirrors
01:02
you have a lens and each one of those
01:06
stages typically you would expect to
01:09
lose maybe three percent power now I’m
01:12
not going to get too anal about that
01:13
number because you know three percent is
01:15
just an average if it gets to five
01:17
percent loss ie you’ve got one two three
01:20
four features four five is twenty
01:24
percent that’s one-fifth of your power
01:26
that you’re losing before you get down
01:28
to your work surface and that would be
01:31
very noticeable if you’re used to
01:33
cutting for instance something at ten
01:35
millimeters a second and then all of a
01:38
sudden you find that if they’ll you cut
01:39
through what do you do well your first
01:43
reaction might be well I’ll put more
01:45
power into the system well if you’re
01:48
already burning it be a maximum
01:49
allowable current you can’t do that
01:52
because you saw short in your tube life
01:54
the only solution is to do one of two
01:57
things
01:57
short-term if you’re in a hurry you
Transcript for Measuring Laser Tube Power (Cont…)
02:00
might decide to turn the speeds down so
02:03
that you get good cutting it
02:05
because that’s a temporary fix what you
02:07
really got to do is to go into your
02:09
machine and find out whether you’ve got
02:11
lots of power on your tube or whether
02:14
you’ve got lots of power because of one
02:16
two or three mirrors being dirty or
02:19
maybe you need to clean or you might
02:22
need a new things you’ve got to find out
02:26
where the problem is and that’s
02:29
partially what we’re going to be talking
02:31
about today
02:33
now characterizing the tube basically
02:36
means what we’re going to do is we’re
02:38
going to try and establish the
02:40
relationship between the tower that
02:43
we’re putting on the keyboard the
02:45
milliamps that we can see on the a meet
02:48
up that’s on your machine and the
02:50
physical lots of power that are coming
02:53
out of the tube so we’ve got for a
02:56
draught that relates all those three
02:58
things together and in addition to that
03:00
there’s a very interesting section of
03:03
the tube performance called a pre
03:07
ionization zone which is where the tube
03:10
is just starting to fire and it can’t
03:14
make up its mind whether to run on a
03:16
full beam or a partially there the
03:19
strange startup characteristic that
03:22
varies between tubes and it varies
03:25
between power supplies and machines but
03:27
it is important that you understand
03:29
where that zone is on your machine
03:31
because it can be very useful and it can
03:34
be very annoying at times when I first
03:37
got my original China blue laser machine
03:41
it had a very very poor quality tube in
03:44
it and I struggled for a long time to
03:47
prove that the power in that tube was
03:51
not as claimed I spent a long time
03:53
trying to devise ways of measuring power
03:56
through calorimetry techniques and in
03:59
the end I had to give up and I searched
Transcript for Measuring Laser Tube Power (Cont…)
04:02
the internet for a reasonably priced
04:05
power meter that enabled me to measure
04:08
the power coming out with my – on the
04:10
surface of it it looks like a meat
04:12
thermometer with a blob of aluminium
04:15
Harold itíd to the stem and in essence
04:18
that’s what it is but it’s a very
04:21
expensive piece of equipment relatively
04:24
speaking for a hobby use this cost me
04:27
around about three hundred and fifty
04:30
dollars because I couldn’t buy anything
04:32
like this in the UK I had to get it
04:34
specially imported from the states this
04:36
is a company called Mackin Instruments
04:38
and this is the cheap end of their
04:41
product range think Laser don’t use
04:44
anything like this because they’ve got
04:45
very sophisticated equipment that’s
04:47
capable of operating at different
04:49
frequencies different wavelengths of
04:51
light and their kit is in the region of
04:54
about maybe two and a half to three
04:56
thousand pounds that’s not the sort of
04:58
price that you can afford to spend to
05:00
check the performance of your machine
05:01
here you don’t need a piece of
05:03
sophisticated digital measuring
05:05
equipment to measure the power on your
05:07
machine what you really want to
05:08
something which is maybe not quite as
05:10
accurate something maybe something like
05:13
this that will do the job but you know
05:17
it doesn’t cost a fortune oh I invested
05:19
in this and it did a superb job of
05:22
telling me everything I wanted to know
05:23
about the machine it’s still out of the
05:26
price range of many people and so
05:28
consequently on this site here Rd Works
05:32
Learning Lab 53 I’ve done an analysis of
05:36
how this works and I’ve designed my own
05:39
simple version cheap version that will
05:42
do the same task as this this reads out
05:46
what’s directly this does not read out
05:50
what’s directly it’s it’s a compromise
05:52
we get the same answer but we have to
05:55
put a little bit more effort in what
05:57
we’re going to be doing today is to use
05:58
this piece of kit and I’ll show you that
Transcript for Measuring Laser Tube Power (Cont…)
06:00
relatively speaking it is still very
06:02
simple to use
06:03
now whether we use this piece of
06:05
equipment or this piece of equipment
06:08
they’re both based on in essence heating
06:13
up this block of anodized aluminium
06:17
and to do that you have to put the power
06:20
in for a fixed period of time the fixed
06:24
period of time is something that we’ve
06:27
generated a program to do and all the
06:29
information about that program is
06:31
available on the 5th place website think
06:36
Lisa can supply this piece of equipment
06:38
so before we to start any testing we
06:42
need to put a test program into the
06:45
machine and that test program let’s find
06:47
it there we go it’s actually called
06:51
doohickey and here’s what it looks like
06:54
now we’ve got a starting point here
06:58
which is the blue and the first thing
07:02
that happens is at a speed of one
07:05
millimeter a second we Travis outwards
07:09
by about 10 millimeters so that means
07:13
it’s going to take 10 seconds to run up
07:16
the blue line and at the end of that
07:19
period 10 seconds we start running
07:22
around this red spiral getting closer
07:25
and closer towards the center now that
07:28
red spiral has been very carefully
07:31
designed its length and its speed has
07:34
been set to 14 millimeters a second
07:37
because that will give us the correct
07:40
amount of exposure time for the
07:43
calibration to work
07:47
so we don’t have to panic when we press
07:50
the start button because we get nothing
07:53
happening over the blue line for the
07:55
first 10 seconds we’ve got the power set
07:57
to 1 percent and 1 percent will not work
Transcript for Measuring Laser Tube Power (Cont…)
08:01
the laser so we have a little bit of
08:04
relaxation time from the time we press
08:07
the button to the time we go around to
08:08
the back of the Machine and get ready
08:11
for the test to start now it really
08:16
doesn’t matter where you place the laser
08:17
head but somewhere into the middle of
08:19
the Machine is a good idea
08:21
and then press your origin button
08:23
whenever I’m firing the laser down into
08:26
the Machine I always like to put a
08:29
little tub of water in the bottom of the
08:32
machine because let me just show you so
08:37
after 10 seconds the power switch is on
08:39
and we’ve got it set to maximum power at
08:42
the moment which is 67%
08:46
and there we go you can see the effect
08:48
of the energy going into the surface
08:51
it’s actually causing the water to boil
08:55
and produce steam
08:57
[Music]
09:07
so that energy would normally be
09:09
partially reflected off this surface and
09:11
that’s a risk I don’t want to take so I
09:14
always fire my beam into a little puddle
09:17
of water heating affecting the water is
09:19
virtually nil because there’s relatively
09:21
speaking such a small amount of power
09:23
there but it is just causing the surface
09:27
of the water to heat up so much that
09:29
evaporates it only got to go maybe half
09:33
a millimeter into the surface of the
09:34
water and it has no effect at all okay
09:37
so that’s the program set up and all the
09:39
safety precautions so we need to close
09:41
the lid now what we have got to do now
09:44
is to keep changing the parameters in
09:48
this program and to do that we shall
09:51
press enter enter and what we’re trying
09:55
to do is we’re going to change the
09:56
parameter that the power parameter on
09:59
the red layer so we need to use the Z
Transcript for Measuring Laser Tube Power (Cont…)
10:03
Joo button where we use the arrow button
10:05
initially because the blue there tells
10:07
us that we’ve got this selected so we
10:10
can select the red layer so we come down
10:12
to power by using the Z due button now
10:15
the first thing that I’m going to do is
10:16
to wind the power on this machine and
10:19
this is minimum power I’m going to put
10:21
it to 90% and then we’re going to step
10:24
down to maximum power and we’re going to
10:27
set that to 90% as well the speed set at
10:31
40 millimeters a second and the power
10:34
set to 90% so that’s our first test that
10:38
we’re going to run now the fact that I’m
10:40
running this at 90 percent means that I
10:42
shall probably be driving this milliamp
10:44
meter more than the recommended maximum
10:48
for the tube I should be over driving
10:50
the tube but don’t let it worry you for
10:53
such a short period of time this is not
10:56
going to damage your tube there’s
10:58
warnings are all sorts of other covers
11:00
but there isn’t a particular warning on
11:02
here
11:03
but believe me it’s just as dangerous to
11:06
take this cover off and use the machine
11:08
as it is to undo any of the other panels
11:11
so we’re basically going to beat the
11:15
safety system here so I need to
11:17
reinforce that you must at all stages be
11:21
very very careful and I will try and
11:23
explain to you how you can do this
11:25
safely okay now I’ve got to open the lid
11:29
to show you what’s going on but you will
11:34
have to operate this with the lid closed
11:36
because of the safety systems preventing
11:38
the tube from firing when we open the
11:40
lid now one of the most important things
11:43
that we’re going to need is a bucket of
11:46
water now this water here is has been
11:50
sitting here for seven days and it has
11:53
assumed an ambient room temperature now
11:57
that’s most important we need a
11:59
consistent starting point when we do
Transcript for Measuring Laser Tube Power (Cont…)
12:02
every one of these tests using this
12:04
equipment or even using this equipment
12:08
because they’re based on a temperature
12:12
change away from room temperature okay
12:16
before we start let’s take a quick
12:18
close-up look at this little instrument
12:20
now the top button here is an on/off
12:24
button and that’s no registering the
12:27
temperature that it’s seeing in the
12:30
black doohickey probe beside my hand
12:33
there
12:35
now the button at the top right hand
12:37
side we can choose degrees C degrees F
12:42
or degrees absolutely we’re going to use
12:45
the degrees C scale which is the default
12:47
scale and we can see that just up at
12:49
this top right hand corner here now
12:51
underneath that we’ve got a whole bunch
12:54
which we don’t need to use but the one
12:57
button that we do need to use is this
12:58
button that I’ve marked black and I’ve
13:01
marked it black because it’s very
13:03
confusing and sometimes you might press
13:06
the wrong button
13:07
because you read that the number is
13:10
underneath the button and so you think
13:12
we’ll max mean average let’s press this
13:14
button because that’s what you can seed
13:15
and effect that’s wrong so if I’ve
13:18
marked that button so we never make a
13:20
mistake the reason why I’ve marked that
13:22
button is because if we press it once we
13:25
get max if we press it a second time we
13:29
get min and if we press it a third time
13:31
we get average when we turn the power
13:34
off it resets everything and we turn the
13:39
power on and we get nothing so the first
13:41
thing that we must do is press the black
13:43
button which says max and what that will
13:47
now do is that will register the maximum
13:49
temperature that ever the seen by the
13:52
doohickey probe and that’s an important
13:55
number that we need to capture now when
13:59
it comes to doing the test itself what
Transcript for Measuring Laser Tube Power (Cont…)
14:02
we’re going to do is we’re going to put
14:03
this little lollipop in front of the
14:06
laser beam coming out of the tube just
14:09
here
14:10
but I’m going to move it around just so
14:13
we don’t get any intent peeking on one
14:15
particular spot so under all
14:17
circumstances make sure that you keep
14:20
your hand resting on this bottom corner
14:21
of the enclosure because that will
14:25
ensure that your hand is never in the
14:27
later theme park itself even though
14:30
you’ve got the heart covered over by
14:32
this if for any reason you jump somebody
14:35
sneezes somebody finds you you don’t
14:38
want to do this and finish with the beam
14:41
on your fingers so safety safety safety
14:44
please look and think what’s going to
14:48
happen okay
14:50
safety let you out of the way let’s get
14:52
on to do the job okay so the first thing
14:56
that we’re going to do is we’re going to
14:58
put the probe into the water bar and
15:01
we’re going to swirl it around turn the
15:05
meter off and back on and that will be a
15:09
live temperature the doohickey is misery
15:15
and when it’s stable and at the moment
15:20
is 23 22.9 get up take point two point
15:27
three in the fury see it’s stable and
15:30
it’s at around about twenty two point
15:32
eight I’m going to turn that meter off
15:37
now and I’m going to walk down to the
15:40
front of the machine and I’m going to
15:42
press the start of the program back okay
15:46
now we’re in our immediate panic we can
15:50
turn the meter on and we press the max
15:52
power 23.1 is the number that I want to
15:57
sit here we go we can see the belt movie
Transcript for Measuring Laser Tube Power (Cont…)
16:03
and that tells us that we are got
16:07
something going on
16:12
23.1 was our starting temperature
16:14
remember
16:20
there we go it’s finished so we need a
16:24
little piece of paper to write this
16:26
information down 90% power 23.1 was the
16:34
starting temperature now we can take a
16:36
look on the meter and we can see that it
16:38
says fifty five point four okay that’s
16:42
two pieces of vital information that we
16:44
need the starting temperature rule and
16:46
the finishing temperature now there’s
16:48
one other thing that we need to go and
16:50
look at now because we don’t have six
16:52
pairs of hands or five pairs of eyes if
16:56
you’ve got some help then maybe somebody
16:58
else can read this for you but if you
16:59
haven’t got help then you’ll need to run
17:02
the program again as I will do here and
17:05
of course it’s safe to run it because
17:07
we’re running into a bucket of water and
17:10
what we shall need to do now is to make
17:12
a note of the current once the program
17:17
is running 24.5 probably okay so that’s
17:21
basically what I’m recording power 90%
17:24
start temperature twenty three point one
17:27
maximum temperature that we established
17:29
fifty five point four and our milliamps
17:32
tricky four point five those are the
17:34
four numbers that we need to record so
17:37
we no need to come back to here and we
17:40
need to press the enter button and enter
17:43
again press the arrow key to get across
17:46
to the red and then the zi jue to get
17:48
down to the minimum power button and at
17:51
that point we’re going to change the
17:52
minimum power to eighty ten percent
17:56
steps is good enough to get a reasonably
17:59
good calibration graph you could run it
Transcript for Measuring Laser Tube Power (Cont…)
18:01
at five percent two percent it really
18:04
depends on how fussy you are so Max and
18:08
min are both set to 80 percent ater
18:10
enter and now we go through the same
18:14
procedure again and we do that for 70 60
18:17
50 40 30 all the way down to 10%
18:22
now at 10% things start to change just a
18:26
little bit I’ll carry on and do all the
18:28
test results down to 10% and then we’ll
18:31
come back and have a look a bit closer
18:33
at what’s going on at 10% the last set
18:35
of data for 90% it’s slightly different
18:38
to the one that you’ve seen on the film
18:40
because I went away for a meal and when
18:42
I came back I decided that I’d start the
18:44
whole thing again because I do like to
18:46
make sure that I get consistent set of
18:48
results with no time lag in between so
18:52
this set of data is a consistent set of
18:54
data so there was a temperature rise
18:56
injected into that little doohickey by
18:59
virtue of the amount of power that was
19:01
being fired at it he made a thief that
19:02
was being fired at it because what we’re
19:05
going to do we’re going to put the final
19:06
temperature into a calculation 57.5 and
19:13
then we’re going to subtract the start
19:17
temperature from it which was twenty
19:19
four point four
19:24
and that gives us an answer of thirty
19:27
three point one now that’s thirty three
19:30
point one degrees C now for the speed
19:34
that I’m running this at there is a
19:37
multiplication factor of two so if I put
19:41
times two into there the answer that
19:44
comes out at sixty six point two now
19:47
that’s sixty six point two Watts there
19:51
is a calibration chart that you can work
19:54
to but to be honest if you’re running at
19:57
fourteen millimetres a second then just
Transcript for Measuring Laser Tube Power (Cont…)
20:00
taking the difference and multiplying it
20:02
by two gives you the Watts it’s a nice
20:05
simple for most mental calculation this
20:09
doohickey works over three different
20:11
ranges it works up to forty forty Watts
20:14
up to 80 watts and up to up to one
20:17
hundred and sixty watts none of this
20:20
stuff is very complex maths if you like
20:22
you have to be a little bit
20:23
inconvenienced but then the doohickey is
20:25
a very cheap way of measuring the power
20:28
and to be honest you don’t have to worry
20:30
about these calculations because I’ve
20:32
done a spreadsheet here which subtracts
20:35
these two numbers from each other and
20:37
produces a temperature increase and that
20:39
temperature increase is multiplied by a
20:41
factor of two here to give you the power
20:44
output
20:46
and then we also at the same time
20:48
checked that percentage power and the
20:52
watts against the current that was
20:55
showing on the current meter and so
20:57
there we are we’ve drawn this
20:59
characterization for the tube now this
21:03
blue line here is power watts and this
21:08
red line here is current milliamps now
21:12
technically this machine does not
21:16
deliver power when you put percent power
21:20
into your program what you’re really
21:23
doing is putting in a percentage of five
21:27
volts DC and that five volts DC is what
21:32
is used a percentage of that five volt
21:35
DC is what is used to control the
21:37
current that is allowed to flow through
21:40
the tube that current should therefore
21:43
be linear and give or take a little bit
21:46
of my estimation and the accuracy of the
21:50
milliamp meter as you can see it is it
21:52
is pretty well approximately linear so
21:54
the power that comes out of this tube is
21:56
not directly related to the current that
22:00
you’re using to drive the tube with this
Transcript for Measuring Laser Tube Power (Cont…)
22:02
is not a linear relationship people get
22:05
rather confused and they think that I’ve
22:06
got the 60 watt – therefore if I put in
22:10
50% power I’m going to get 30 watts out
22:13
well look 50 percent power is in fact
22:16
going to generate something like about
22:18
55 watts
22:19
that’s not halfway up the scale and you
22:22
can see why it’s not halfway up the
22:24
scale because this is a nonlinear
22:26
characteristic now it’s a very strange
22:28
characteristic because as I said we work
22:31
down to 10% power and I hoped that I
22:34
would get down to 10% power and you can
22:36
see that I’ve just about got there
22:38
because probably if I drive this down
22:41
much lower I might be able to get down
22:44
to possibly nine and a half percent and
22:48
I should get no power out of this device
22:50
at all so as you can see it is quite a
22:53
rapid increase to start with and then it
22:55
drops off into a much shallower curve
22:57
the other vital piece of information
22:59
that we must get from this graph now is
23:02
what is the maximum current that we can
23:06
allow to drive this machine at you would
23:08
normally expect to be able to drive a 60
23:10
watt tube to a maximum drive current of
23:13
22 milliamps so let’s just find where 22
23:18
milliamps is is here okay now 22
23:23
milliamps
23:29
if we draw them up there like that
23:33
we get two bits of information one is
23:38
75 76 77 maybe 78 percent
23:52
and the other piece of information is
23:54
that at 78% we’re getting
Transcript for Measuring Laser Tube Power (Cont…)
24:02
sixty-two for
24:10
so this to a 60-watt tube is delivering
24:13
64 watts at 78% power
24:19
and provided we don’t program seven more
24:21
than 78% into this machine then we shall
24:25
not be exceeding the 22 milliamp limit
24:28
for a 60-watt – now those are crucial
24:32
pieces of information that you need to
24:35
know and you would not be able to get
24:36
this information without the use of a
24:39
power meter so now we’re very
24:41
confidently characterized this machine
24:44
now there’s one other piece of
24:46
information that we might not get on
24:49
this graph here and we may draw a
24:51
completely separate graph to look at
24:53
what’s going on in this little area down
24:56
here and this is something called the
24:58
pre ionization zone now that normally
25:02
happens somewhere in the region of maybe
25:04
four to six milliamps we’re going to run
25:07
and we’re going to check what’s going on
25:09
on this machine between nine and
25:11
thirteen and fourteen percent now we’re
25:14
going to run the same test again but
25:17
what we’re going to do this time is to
25:19
take a look at the tube itself we’re not
25:22
going to worry about the power because
25:23
we can see what the power is doing now
25:25
to do this I’m going to turn the lights
25:27
out so that you can see what’s happening
25:29
in the tube and here we go oh we’ve got
25:31
something happening there at 9% power
25:33
you can just about see right at this end
25:36
here a very faint glow so we have got
25:40
some power there at 9%
25:43
and yes we’ve just got a small amount of
25:46
color at this end of the tube here now
25:49
if we start looking along the tube we
25:52
should find that we have got no no real
25:56
discernible beam along the middle of the
25:58
tube just at the end here
Transcript for Measuring Laser Tube Power (Cont…)
26:02
so here’s what 11% looks like and now
26:05
we’re starting to get more along the
26:09
tube but it still isn’t all the way
26:11
along the tube it’s only part way along
26:13
the tube up to this label here look
26:19
and you can see how the beam is jumping
26:21
around at the end there okay now this is
26:24
12% you can see the beam is getting
26:28
stronger and it’s also getting longer
26:30
look it’s gone beyond that label now
26:32
it’s nearly making it all the way along
26:36
the tube
26:41
and again look how jumpy the beam is at
26:43
the front here we know going up to 13%
26:46
which is where we think the beam is
26:49
nearly going to make it along the tube
26:54
he’s still jumping around a lot at this
26:56
end as you can see and there is just the
27:01
faintest glow that goes more or less all
27:04
the way along the tube look
27:07
but it’s still not what I would call a
27:10
continuous beam because look we’ve still
27:12
got it jumping around at the end there
27:14
and that jumping around is a
27:16
characteristic of this pre ionization
27:19
now this is 14% yes you can see we’ve
27:22
still got a jumpy beam there and we’re
27:26
getting a much stronger beam and it’s
27:28
more or less well it is all the way
27:31
along the tube now but
27:35
we still got this jumping characteristic
27:37
there on that cathode well we’re now at
27:41
15% it’s still a bit jumpy there and
27:47
we’re getting quite a good solid beam
27:48
all the way along but you can see how
27:52
it’s the whole thing is a little bit
27:53
jittery
27:56
okay now this is 16% and look we’re
Transcript for Measuring Laser Tube Power (Cont…)
28:00
switching pretty good now we’ve got a
28:05
steady beam can you see that it’s
28:07
flipping but it’s basically a nice
28:10
steady beam it’s no longer jittery and
28:17
just to verify that here we are driving
28:19
it twenty percent and as you can see
28:22
we’ve got a nice steady pink beam all
28:25
the way along here and a little bit of
28:28
movement on the cathode but it’s not
28:30
jittery movement it is just like a
28:33
little teeny-weeny pulsing movement now
28:36
we should be able to go backwards and we
28:38
should be able to find that at 15% that
28:41
different characteristic fifteen percent
28:44
was the upper threshold of this pre
28:47
ionization zone
28:50
now you can see that jittery behavior
28:53
[Music]
28:55
on the cathode and if you listen
28:57
carefully
29:00
you may be able to hear it hissing now
29:02
look it’s gone to steady mode now so
29:05
it’s on a on a cusp of being stable and
29:09
unstable at 15% so therefore I think the
29:13
limit probably is 14% so let’s just drop
29:16
back to 14% nothing here we are at 14%
29:21
as you can see it’s it is a week looking
29:23
theme it isn’t a lovely solid pink beam
29:26
it’s a bit with speech
29:30
but it’s just jumping around
29:31
characteristic that is the thing that
29:34
gives away this pre ionization okay so
29:40
there we are anywhere between nine and
29:42
fourteen percent for this particular
29:45
tube is the pre ionization zone
29:48
okay so I’ve marked the pre ionization
29:50
zone on this graph now as you can see is
29:53
between nine and fourteen percent and at
29:55
fourteen percent it means that we’re
29:57
actually somewhere in the region of
29:59
around about 12 watts so we don’t get
Transcript for Measuring Laser Tube Power (Cont…)
30:03
steady power out of this tube until
30:05
twelve watts now if you really want to
30:09
be exploratory and fussy you can check
30:12
one percent points through this range
30:16
and out the other side but you’ll find
30:19
that it really doesn’t do anything
30:21
strange it tends to just follow this
30:24
curve so there’s nothing strange about
30:26
the power output curve in relation to
30:29
the percentage power or basically in
30:33
relation to this steady rise in drive
30:35
current but this characteristic here has
30:40
got some interesting and strange
30:41
properties and that’s something which
30:43
should discuss in a future session ok
30:46
well armed with this piece of paper now
30:49
we’ve got a great deal of confidence
30:51
about how we’re going to be able to use
30:53
this machine now remember back to when
30:56
we were doing parameters and I said the
30:58
real thing that you need to do is to
31:00
measure power and instead of specifying
31:03
percentages in your descriptions of
31:07
parameters you need to put in real power
31:11
but this is how you’ll be able to do it
31:13
you’ll be able to refer to this brass
31:15
nickel
31:16
and if you have parameters in there for
31:19
a previous to you and my previous to you
31:21
ran at 67% this one runs at 78% so it’s
31:26
a completely different graph but it’s
31:28
not going to be a difficult job for me
31:30
to run through my parameters and correct
31:32
those parameters for this machine so
31:34
hope you can see know the advantage of
31:37
investing in a a small piece of kit like
31:39
this and it doesn’t matter which piece
31:41
of kit you use because the result would
31:43
be the same this is a very affordable
31:44
tool it takes a little bit more
31:47
inconvenient but it does the job that
31:50
you want to do and of course the other
31:52
great thing about this is which will now
31:55
be able to go around each mirror and
31:58
we’ll be able to check the power in the
Transcript for Measuring Laser Tube Power (Cont…)
32:01
power out of each mirror so we can
32:03
determine that power losses across the
32:05
mirror and the power losses across our
32:07
in now the problem is when you get to my
32:09
age you find that you’ve only got one or
32:12
maybe 1.5 gray cells left and you really
32:16
don’t want to overload them so just as a
32:18
little reminder I’ll put that on there
32:23
so that I don’t forget that’s the
32:26
maximum programmable power that I can
32:29
put into this machine that without
32:30
overdriving the tube 78% that’s the
32:34
magic number I hope you’ve got some very
32:36
quick from today’s session and I was
32:39
just going to say cheerio to you but
32:45
as I stand here I’m looking over at that
32:49
keyboard where I’m using these keys
32:52
I’m very quickly going to start wearing
32:55
off the letters I think I’ve worn
32:59
through these two sheets of plastic on
33:00
quite a few of these and we’re talking
33:03
about only six or eight months well for
33:05
probably about eight months I’ve had
33:06
this machine so I think on the next
33:09
session what we gain has to do is to
33:12
make something that I’ve made for my
33:14
other keyboard and that’s a little clear
33:17
protective screen so you can see that I
33:21
push on the buttons through this
33:25
flexible membrane and the buttons
33:27
themselves do not get damaged
33:33
the problem with this is on this machine
33:36
I haven’t got as much room and as you
33:39
can see this is going to get in the way
33:42
of closing the door so I’m going to have
33:45
to change the design of this in some way
33:47
so that it can be used on this machine
33:51
and we’ve worked out how I’m going to do
33:53
that yet but maybe that’s a project for
33:56
next time
33:58
well this time I’ll try not to get
Transcript for Measuring Laser Tube Power (Cont…)
34:00
distracted so for real this time
34:03
curio and I’ll see you in the next
34:05
session
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