The Lightblade Learning Lab with Russ Sadler
The Lightblade Learning Lab is a series of videos that Russ did for Thinklaser Limited based on using the Lightblade 4060 Laser Cutting and Engraving Machine. Thinklaser’s Lightblade 4060 has a 400 x 600mm bed size and was supplied with a 60W EFR laser tube. In this session, Russ shows us how he would manufacture a laser cut jigsaw puzzle.

Contents
- Using 3mm thick, Baltic birch plywood as a substrate.
- While the process of cutting a jigsaw puzzle looks simple, getting it to look neat, is the challenge.
- Physical problems to be faced.
- What base should be used?
- Using a pre-cut jig mount with absolute mode
- Need to save a template .RLD file
- Making permanent fixing holes in the machine
- Engraving a picture on the surface
- Set-up and cutting of pre-cutting template
- Cutting of template for easy removal of cutting fumes.
- Cutting using the jig did not give the expected results
- Trying on a honeycomb bed
- Cover remaining honeycomb to get more suction through the cut area.
- Not a great result on the back.
- Cutting a photographic puzzle onto 3mm thick frosted acrylic
- Using 3M 467MP adhesive film
- Extraction is vital as all the smoke needs to go out through the back of the job
- Dust present on the surface (from the picture?) but it does wipe off.
- Summary – Suggested that use satin black acrylic

My thanks go out to Tom at Thinklaser for giving permission to embed these videos on this site. If you are looking for a new laser machine from a quality supplier, then I would suggest you check out their website: www.thinklaser.com.
This video is the last of the Lightblade Learning Lab Series. Why not try out one of our other video series such as:
The Tangerine Tiger Series where Russ has purchased a new 500 x 300mm, 50W laser machine from eBay with a view to modifying and upgrading it. In fact, he rips out the glass laser tube and high voltage power supply and replaces them with an RF laser source and PSU from Cloudray. Find out how the expensive RF laser source compares to a glass CO2 laser tube and prepare to get your hands dirty!
The Fiber Laser Series is all about Russ’s adventures and investigations with a 30 watt fibre laser, loaned to him by Dean at Lotus Laser Systems. If you are looking to engrave metal, without the fuss of using coatings such as Thermark, Cermark or Molybdenum Disulphide spray, then this is the series for you.
The Lightburn Software Series is probably the best generic laser cutting software available (I use it for almost all of my laser work). This series has tutorials, hints and tips as well as the occasional speed comparisons between it and RDWorks. My thanks to the team at Lightburn for allowing me to embed their videos.
The Top 10 Ranked RDWorks Learning Lab Videos
Recommended
Check out The Concise RDWorks Learning Lab Series that condenses all of Russ’s work into an easy to follow encyclopaedia of laser knowledge.
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Transcript of Making a Wooden Laser Cut Jigsaw Puzzle
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Transcript of Making a Wooden Laser Cut Jigsaw Puzzle
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[Music]
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well welcome to another LightBlade
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Learning Lab today the title of the
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piece tells it all we’re going to use
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some of this a for Baltic birch plywood
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which is three millimeters thick to try
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and make some puzzles
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now jigsaw puzzles are on the surface of
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it quite simple to make once you’ve got
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the design sorted out but manufacturing
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it so that is a really nice neat piece
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of work is much more difficult so today
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I’m going to show you first of all the
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problems that we’re going to have and
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then we’re going to try and find a
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solution now so try and find a solution
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because I’ve not done this before and so
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we’re going to jump into something very
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new which I’m moderately confident will
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solve the problem now let’s forget the
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details of the puzzle itself at the
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moment and look at the physical problems
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that we’re going to face I don’t think
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that’s necessarily a good idea to use
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this table to cut this to cut this
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puzzle on because first of all all the
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pieces will fall down inside some of
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them will get trapped in here and as
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they get trapped in here what will
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happen is the cut as it carries on will
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mark the pieces that are trapped in here
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you know you’ve just got no control of
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where the pieces are going to fall that
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tells us that before we start we’ve got
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to retain the puzzle in one flat plane
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complete while it’s being cut so that
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leaves us with this second option which
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is the honeycomb table when you’re
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cutting wood you can see what happens on
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the end look we’ve got all sorts of
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brown muck in here which when we pass
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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the laser beam over the top of it
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it’s going to blow up horrible foods at
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the back and mark the back of the job so
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let’s just test this as an idea to start
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with right well I’ve got a 2-inch lens
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in here here’s the material that we’re
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going to be using and it’s a nice white
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of Baltic birch plywood I’ve got a two
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inch gallium arsenide lens in here which
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will be one of the standard lenses that
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you’re supplied with
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and I’m just going to run a test square
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up in this corner I’m running at about
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25 millilitres a second on full power
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[Music]
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and I think as you can clearly see we’ve
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got all these marks around the pieces
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which is where the laser beam has jumped
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over these small pieces of honeycomb
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although this solves one problem ie it
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keeps all the pieces in one plane and
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together if you’re happy to accept this
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on the back of your puzzle because it’s
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only for your own use
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then go ahead use your honeycomb table
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but to me that’s totally unprofessional
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and the wrong approach if you’re trying
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to sell bespoke puzzles for example to
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somebody you certainly won’t want all
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these marks on the back of your pieces
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very unprofessional so we need to start
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looking for something as an alternative
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backing material my first reaction was
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hey let’s have something that doesn’t
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cause smoke something that won’t burn
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and here we are look we’ve got a piece
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of polished granite this doesn’t burn we
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won’t get any blowback off the surface
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so I’m going to leave the extraction off
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so that we can see what happens
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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[Music]
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not huge amounts of smoke there’s a good
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reason for that
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[Music]
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although it’s a lovely nice clean cut on
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the top as you can see
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let’s take a look underneath well the
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reason why we didn’t have too much smoke
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coming upwards was because it all went
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downwards we mostly damage the surface
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here but look we’ve got all sorts of
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sticky brown stuff on it which is the
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fumes that have actually vaporized on
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this cold surface as they’ve been blown
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through the job and look those same
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fumes which are in a liquid sticky form
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have also they’ve done a huge amount of
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damage red on the outside of our cut so
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very very very unsatisfactory so that’s
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not a solution to our problem we’ve got
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to find a way of getting the fumes
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cleanly out the bottom of the job so
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that they can get extracted away and we
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don’t get any reflections off of pieces
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of material that are supporting the job
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that sounds like an almost impossible
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task when it comes to cutting jigsaw
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puzzles which are whole load of separate
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pieces yeah we need sky hooks to hang on
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and I’m afraid I don’t know how to make
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sky hooks but I am gonna have a go at
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trying to make something which is a
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closed alternative to a sky book now
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kill the guards function that basically
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is made up of two small pieces base
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plate and a top plate I’m going to
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assembly this onto this top plate rather
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than onto the base plate so speed is of
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the essence why are we doing this part
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okay so here’s our assembly if we look
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through it we should see that we’ve got
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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a clear passage way underneath here for
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the air to flow through underneath this
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plate and as expected it’s a nice snug
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fit for a piece of plywood we’ve got a
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solid surface behind here so we’re going
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to produce exactly the same effect that
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we did here if we’re not careful we’re
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going to get debris which condenses on
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this surface and runs out behind the cut
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we need to make sure that the fumes that
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we produce during cutting go right the
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way through the job and then we can put
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air underneath here remember where it’s
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a nice clear passageway and get sucked
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away so somehow we’re going to have to
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pre-cut this in the shape of the puzzle
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so that the track when we cut the puzzle
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the foods past right the way through
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here to do that means that we’ve really
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got to bolt this fixture down onto the
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table which is nice and solid so that
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once we’ve cut the track in here we can
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immediately replicate that
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when we come to cut the puzzle we don’t
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want the puzzle to be cut over a
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different track than the cuts that we’ve
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pre produced in here now to do that we
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can’t rely on any external location so
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we’re going to have to use a feature
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that’s available on this machine a
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feature called absolute mode and let me
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explain what absolute mode is for those
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of you that have never used it before
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well here I’ve drawn a sheet of a4 size
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material and across the center line here
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I’ve drawn two holes just here and here
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now these are going to be the fixing
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holes that I used on my jig I’m going to
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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have to put these holes into the base
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plate of my machine so that whenever I
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put this jig back into the Machine I
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will know exactly where the coordinates
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where the program is going to run
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because I have changed this feature here
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called position from current to
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something called absolute coordinates
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now what that means is you will not be
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able to use the the origin button on
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your machine so what I’m going to have
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to do eventually is to draw our puzzle
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picture on top of this template because
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this is a template that is going to
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allow me to always replicate exactly the
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position of this piece of a4 material
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and my program will always work with
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exactly the same coordinates that I
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programmed and run in this machine so if
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I set my piece of iturra
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at the top here it will always run up
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here so positioning of this is not super
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important it’s conveniently wherever you
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want it on your machine bed I dropped
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mine here and that’s where it’ll be
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forever when I use absolute coordinates
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so that means that you must save this
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picture here as an r OD file because
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this is going to become a template for
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any other program that you
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to run on a for material in this jig or
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another jig that you might want to
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design around the same fixing holes so
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once we’ve got the fixing holes in the
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machine we’ve effectively got a new
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reference position which we can
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replicate every time I’m going to find a
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way to put these holes into my machine
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bed exactly where I’ve drawn them and to
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do that what I’m going to do is to put
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the holes on a different layer so let’s
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put them onto a red layer okay so we’re
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now come up to the top here and we’ll
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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set the red layer to cut some holes
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seven millimeters yeah Polish power yes
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that’ll do so it’s a cut layer
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okay now the black layer will check the
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black layer and it says here do you want
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an output well the answer is no and it
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doesn’t matter what any of the other
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settings are now so these spacings here
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are roughly 50 millimetres apart on this
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grid so one two three it’s just over a
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hundred and fifty millimetres about 160
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millimetres up from the bottom edge of
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the table I’ve got a strip of material
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here acrylic it doesn’t matter what it
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is this is happens to be about five
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millimetres thick so roughly 160
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millimetres up from the bottom edge of
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the table we’ll set that across there
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like that
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[Music]
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put a little bit of tension on it
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is to make sure that piece of plastic is
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not going to move and there we go that’s
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pretty solid now as you can see the
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table has got a small amount of movement
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in it this way but I purposely made it
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so that it’s got nothing in it sideways
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but what we can do is to remove the
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clearance in the table backwards and
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forwards with that small peg so now
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we’ve got a completely solid table no
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movement so we need to just set the
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focus correctly run this program all I’m
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going to do is going to get two holes
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punched through the material just there
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[Music]
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simple as that
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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except I’ve now got to get these little
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pieces out click we now remove our
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cutting template and I’ve got an m4 tap
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here now hopefully I’ve got nothing
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underneath there to get in the way of my
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screws I just check I can now screw my
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fixture down to the table with two
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screws and I know exactly where my sheet
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of a4 material is going to be relative
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to the zero zero of the machine and
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whenever I run this program it will
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always be in exactly the same place now
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obviously you can’t do it if you’ve got
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one of these floating around and it only
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works if you can get an absolutely
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stable base to bog it too
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we’re going to create our own picture
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[Music]
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nobody shouldn’t complain about the
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lovely lady like a holiday
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[Music]
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so we know exactly where this a4 sheet
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is and any pattern that we draw on it
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will be the program will be referenced
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to zero zero in the corner there now
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this is everything that you want to know
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about the a4 puzzle on one sheet of
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paper so we need to zoom out and you’ll
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see what I mean
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so here we’ve got the jig which we don’t
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need delete here we’ve got my basic
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general arrangement which we don’t need
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and we will delete here we’ve got a
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layout of what the top plate looks like
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with all the little reference squares in
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it so it’s just a check delete here
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we’ve got the puzzle pattern which we
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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don’t need at the moment so we delete
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that and the only thing we’re left with
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is that is this jig preparation template
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now I’m going to leave the two holes in
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because everything is symmetrical I’m
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going to mark that and make that a group
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I know that I’ve put the puzzle
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symmetrically in this a4 frame I’m going
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to mark just the puzzle and not the
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frame I’ve got to put it into a group
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click on that and we’ll turn that into a
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blue Lane I’m going to put handles on
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that blue layer now and we are going to
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press the shift key and we’re also going
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to highlight this other group
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and I can now use these alignment tools
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at the top here to align at first of all
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horizontally and watch this jiggle now
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there we go
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so it’s now jiggled out of line to its
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own reference square but that doesn’t
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matter because what we’re doing we’re
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lining the patent up with this reference
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square we’ve put our pre cutting
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template into the correct position on
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the jig we can now delete this frame
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here because we don’t need it we’ve got
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everything that we need just here we
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don’t want anything black to cut so
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we’ll check the black layer and we’ll
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make sure that it says is output no ok
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we now check the parameters for the blue
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layer
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he’s output yes speed 20 millimeters a
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second that’s good blowing yes cut yes
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and power eighty percent that’s good
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okay now we need to make sure just be
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doubly doubly sure the last thing you
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check is that you’ve got absolute
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coordinates set down the corner here now
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we’ve set the focus up already to six
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and a half millimetres reference to this
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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surface here
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[Music]
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okay so I’ve removed all the pieces and
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you can see what we’ve got there we’ve
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got a two milk gap between every single
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piece and I hope that’s gonna be enough
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of a gap to let all the smoke at the
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bottom of the job without coating the
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bottom of the job with this horrible
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brown gunk that we get by any other
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means that we can try and produce this
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puzzle right so we’ve got our fixture
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bolted back in the machine we know it’s
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the right way around because I put some
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location reference marks at the back
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corner there to make sure that we didn’t
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get in the wrong way around because
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although the jig is symmetrical the
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pattern in the puzzle is not and it only
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works this way round we’ve got our
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lovely lady that we can cut I have got
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an alternative for those that like
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aeroplanes when we engrave this it
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tended to curve this way now I would
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have liked to have put it in the jig
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that way but it meant that the middle
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would be standing up and slightly out of
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focus this has a really snug fit in here
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which is great although it’s dished
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we’ve pulled the corners down so it’s
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all back to flat again now we must
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remember to set the focus to a different
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position this time so six and a half
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lots of smoke coming out underneath
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as I mentioned right at the beginning of
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this video cutting the puzzle is the
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easy part is preparing to cut the puzzle
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that’s the difficult at this moment in
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time we’ve got all the pieces suspended
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by their ends it’s only when we start on
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the next phase which is the cross
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cutting here all of a sudden the pieces
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start releasing stress
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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now we don’t at the moment seem to have
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come across any inclusions or voids
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within the material if we did they would
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have produced some probably horrible
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black marks on the surface now this
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00:18:11.669 –> 00:18:17.249
puzzle may only be a hundred and forty
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pieces but my guess is because all the
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pieces are square there’s one piece of
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blue there is one clue that you haven’t
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got which is basically some of the
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shapes of the material the other thing
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is all this stuff is shades of brown
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which makes it very difficult to match
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up so I suspect this is going to take
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somebody quite a long time to rebuild
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this puzzle
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the piece of clear perspex underneath
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now slide the whole puzzle out
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[Music]
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and the reason I’ve slid this out onto a
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piece of a4 clear Perspex is so I can
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turn it over
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and we can have a look at the back well
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I have to say then it’s not
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00:19:02.63 –> 00:19:07.190
entirely successful I look around each
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00:19:05.15 –> 00:19:09.650
knob we’ve got a little pocket of gas
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00:19:07.19 –> 00:19:11.750
which has been trapped because we
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haven’t got a clear passage for our
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00:19:11.75 –> 00:19:16.190
smoke to exit below the cut so unless we
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can find a solution for that
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00:19:16.19 –> 00:19:21.990
which means cutting away big chunks in
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lots of places
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[Music]
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we we probably would do just as well to
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do it on them honeycomb tighten again
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it’s cold up at the corners but not
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00:19:33.64 –> 00:19:38.360
badly but what would do were put half a
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dozen magnets
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[Music]
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reasonably flat
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00:19:46.62 –> 00:19:54.049
there’s not a lot of grip on Honeycomb
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00:19:51.38 –> 00:19:56.820
no gain all we need to do is to measure
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00:19:54.049 –> 00:19:59.000
roughly a hundred and fifty millimetres
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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in
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there and that’s where we’re going to
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00:20:03.87 –> 00:20:08.640
start now we covered the honeycomb with
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00:20:06.12 –> 00:20:12.150
as much paper as we can to try and block
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00:20:08.64 –> 00:20:14.400
off the airflow going down that way
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00:20:12.15 –> 00:20:16.380
hopefully what we’re trying to do is to
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get as much air flow pulled through the
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cuts as we possibly can since the heart
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milk
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[Music]
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so from the front side that looks a
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00:20:38.58 –> 00:20:44.490
half-decent puzzle picture let’s have a
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00:20:43.019 –> 00:20:46.639
look see what it looks like from the
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00:20:44.49 –> 00:20:46.639
back
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00:20:50.0 –> 00:20:54.740
well I suppose you could always spray it
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white couldn’t you and that’s the reason
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00:20:54.74 –> 00:20:58.370
why we started this whole project of
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00:20:56.419 –> 00:21:00.049
saying it’s going to be very very
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00:20:58.37 –> 00:21:03.860
difficult to get the back of these
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puzzles clean now our friend is a bit
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sad to say but I think there’s only one
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00:21:06.2 –> 00:21:16.789
place for this and that’s in the bin now
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this was the only one that gave anything
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00:21:16.789 –> 00:21:24.129
like half decent results and as I said
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00:21:20.24 –> 00:21:28.460
where we had a clean run across the job
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00:21:24.129 –> 00:21:30.919
we got virtually no marking and it was
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00:21:28.46 –> 00:21:34.370
only when we went across this way that
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00:21:30.919 –> 00:21:36.440
we had marks and it was mainly on the
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00:21:34.37 –> 00:21:40.220
wall it was literally only caused by
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00:21:36.44 –> 00:21:44.720
these tongues now what that means is you
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00:21:40.22 –> 00:21:49.610
could possibly solve this problem by
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00:21:44.72 –> 00:21:52.309
making two fixtures one with braces that
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00:21:49.61 –> 00:21:55.309
run across this way and one with braces
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00:21:52.309 –> 00:21:58.519
that run across that way so you do half
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the puzzle like this and then you do the
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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00:21:58.519 –> 00:22:03.150
other part for the puzzle in the second
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00:22:00.35 –> 00:22:05.850
jig like that
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00:22:03.15 –> 00:22:09.150
now if you’re that enthusiastic about
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00:22:05.85 –> 00:22:11.490
making decent quality puzzles then there
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00:22:09.15 –> 00:22:14.340
is a solution I’m not going to do it
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00:22:11.49 –> 00:22:16.650
because I’ve proved half the problem has
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00:22:14.34 –> 00:22:18.840
been resolved and I can see what the
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00:22:16.65 –> 00:22:21.150
other half had the other half could be
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resolved but that still leaves us with
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00:22:21.15 –> 00:22:26.130
the problem the cuts are a significant
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00:22:24.15 –> 00:22:28.920
part of the picture
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they are predominating this may well be
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00:22:28.92 –> 00:22:32.490
a lot less dominating if we were to do
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this with a coloured photograph because
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00:22:32.49 –> 00:22:38.460
it would take your eye away more from
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00:22:35.64 –> 00:22:41.640
these marks so perhaps I’ll have one
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00:22:38.46 –> 00:22:44.400
more try at trying to create a nice
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00:22:41.64 –> 00:22:47.160
puzzle and I think there’s a possibility
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00:22:44.4 –> 00:22:51.000
that we might be able to do it here we
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00:22:47.16 –> 00:22:54.210
are with a photographic print and what
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00:22:51.0 –> 00:22:56.850
I’ve got here are two things first of
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00:22:54.21 –> 00:23:01.610
all I’ve got some special double-sided
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00:22:56.85 –> 00:23:05.630
and very high bond strength tape by 3m
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00:23:01.61 –> 00:23:08.190
and you can see it’s called 3m 476 MP
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00:23:05.63 –> 00:23:10.350
now you can buy this in sheets it’s
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00:23:08.19 –> 00:23:14.340
pretty expensive because it’s a very
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00:23:10.35 –> 00:23:18.240
thin film adhesive and and it’s an
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00:23:14.34 –> 00:23:21.330
acrylic adhesive that cuts very well now
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00:23:18.24 –> 00:23:25.410
we’ve got to apply this to the back of
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00:23:21.33 –> 00:23:31.679
the picture and we’ll do that by peeling
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00:23:25.41 –> 00:23:34.550
off the front clear plastic now we’ll
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00:23:31.679 –> 00:23:34.550
fold it over like this
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00:23:35.5 –> 00:23:43.710
so that what we can do that holds their
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00:23:38.47 –> 00:23:48.460
end off while we fit this end nicely
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00:23:43.71 –> 00:23:50.830
I’ve cut this already to a4 size and I
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00:23:48.46 –> 00:23:53.350
know that it fits perfectly onto a four
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00:23:50.83 –> 00:23:56.380
and now I should be able to just wipe
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00:23:53.35 –> 00:24:01.120
that up there like that and stick that
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
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00:23:56.38 –> 00:24:03.789
onto the top and now to make sure that I
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00:24:01.12 –> 00:24:05.740
don’t get bubbles under it what I’m
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00:24:03.789 –> 00:24:07.480
going to do is gradually peel this pick
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00:24:05.74 –> 00:24:12.429
pull this piece off from underneath here
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00:24:07.48 –> 00:24:14.260
like this while at the same time I’m
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00:24:12.429 –> 00:24:16.720
running my finger backwards and forwards
485
00:24:14.26 –> 00:24:19.539
along here to make sure that we push all
486
00:24:16.72 –> 00:24:24.010
the air out as we go now what I’ve got
487
00:24:19.539 –> 00:24:26.409
here is a piece of it’s a piece of
488
00:24:24.01 –> 00:24:28.049
acrylic three millimetres thick this
489
00:24:26.409 –> 00:24:30.610
happens to be a piece of frosted acrylic
490
00:24:28.049 –> 00:24:34.270
now acrylic is not going to cause as
491
00:24:30.61 –> 00:24:37.030
many fumes as wood we’ve got to get the
492
00:24:34.27 –> 00:24:38.409
backing tape off of here and again we’re
493
00:24:37.03 –> 00:24:42.710
doing the same thing we’ll fold that
494
00:24:38.409 –> 00:24:46.169
over so that we can line everything up
495
00:24:42.71 –> 00:24:47.849
approximately and this time we’re going
496
00:24:46.169 –> 00:24:53.509
to use some clean kitchen towel so that
497
00:24:47.849 –> 00:24:53.509
I don’t damage the gloss on the paper
498
00:24:56.63 –> 00:25:01.620
we’re going to cover the honeycomb again
499
00:24:58.98 –> 00:25:05.010
with paper so that we get plenty of
500
00:25:01.62 –> 00:25:07.320
extraction straight through the cut and
501
00:25:05.01 –> 00:25:09.990
again we’re going to set our datum
502
00:25:07.32 –> 00:25:12.700
[Music]
503
00:25:09.99 –> 00:25:15.040
down in the middle here
504
00:25:12.7 –> 00:25:19.150
that the origin because we’re in current
505
00:25:15.04 –> 00:25:22.390
mode remember their black lines across a
506
00:25:19.15 –> 00:25:24.640
colored photograph will actually be less
507
00:25:22.39 –> 00:25:28.330
distracting than those black lines
508
00:25:24.64 –> 00:25:31.000
across a brown image now we’ve got
509
00:25:28.33 –> 00:25:33.070
fuller assist on and I’m trying to
510
00:25:31.0 –> 00:25:36.280
extract as much air as I can out the
511
00:25:33.07 –> 00:25:39.460
back because it’s absolutely essential
512
00:25:36.28 –> 00:25:42.610
that we don’t get any white debris up on
513
00:25:39.46 –> 00:25:45.570
top of our job all the smoke must go out
514
00:25:42.61 –> 00:25:45.570
the back of the job
515
00:25:50.86 –> 00:25:56.940
[Music]
516
00:25:52.7 –> 00:26:01.190
now comes the tricky bit getting it off
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
517
00:25:56.94 –> 00:26:01.190
the table
518
00:26:02.8 –> 00:26:08.819
[Music]
519
00:26:09.96 –> 00:26:17.740
look at the madness on the top there
520
00:26:13.41 –> 00:26:20.110
oh my goodness me the dust has come up
521
00:26:17.74 –> 00:26:26.540
but it does wipe off easily
522
00:26:20.11 –> 00:26:26.540
[Music]
523
00:26:28.67 –> 00:26:33.090
and surprisingly now if it has not
524
00:26:31.18 –> 00:26:40.820
damaged the picture
525
00:26:33.09 –> 00:26:40.820
[Music]
526
00:26:40.94 –> 00:26:44.760
just keep wiping it until the tissue
527
00:26:42.89 –> 00:26:47.490
goes clean
528
00:26:44.76 –> 00:26:50.610
okay so we’ve juggled it now on to our
529
00:26:47.49 –> 00:26:52.390
piece of paper let’s see what it’s like
530
00:26:50.61 –> 00:27:07.690
on the back Sheree
531
00:26:52.39 –> 00:27:11.450
[Music]
532
00:27:07.69 –> 00:27:14.030
well I would say that that’s almost
533
00:27:11.45 –> 00:27:15.620
presentable on the back there well in
534
00:27:14.03 –> 00:27:17.390
this session I hope that I’ve steered
535
00:27:15.62 –> 00:27:22.340
you away from all the possible pitfalls
536
00:27:17.39 –> 00:27:24.110
of making a wooden puzzle now a wooden
537
00:27:22.34 –> 00:27:26.630
puzzle is something that really is
538
00:27:24.11 –> 00:27:28.760
reserved for a clean machine like a
539
00:27:26.63 –> 00:27:31.760
jigsaw which is why it’s called a jigsaw
540
00:27:28.76 –> 00:27:33.559
puzzle laser cutting is not a very good
541
00:27:31.76 –> 00:27:36.410
process for working with wood or
542
00:27:33.559 –> 00:27:38.870
cardboard because we produce far too
543
00:27:36.41 –> 00:27:42.010
many fumes which will condense and
544
00:27:38.87 –> 00:27:44.770
damage your pieces
545
00:27:42.01 –> 00:27:47.410
what we have finally shown you is the
546
00:27:44.77 –> 00:27:49.660
way in which you can succeed by
547
00:27:47.41 –> 00:27:52.780
producing a really nice contrasting
548
00:27:49.66 –> 00:27:55.860
colour picture which takes your eye away
549
00:27:52.78 –> 00:27:58.510
from the black lines that are on here
550
00:27:55.86 –> 00:28:00.100
you have to do it from the front so you
Transcript of Making a Wooden Laser Cut Jigsaw Puzzle (Cont…)
551
00:27:58.51 –> 00:28:02.860
need to make sure that you get your
552
00:28:00.1 –> 00:28:05.010
parameters set up well although we have
553
00:28:02.86 –> 00:28:08.380
got some black marks on the back here
554
00:28:05.01 –> 00:28:12.000
into a few places those black marks
555
00:28:08.38 –> 00:28:15.040
would not show at all if you change this
556
00:28:12.0 –> 00:28:18.070
material from either clear or frosted
557
00:28:15.04 –> 00:28:21.700
acrylic as I’ve got it there into a
558
00:28:18.07 –> 00:28:24.640
satin finished black now put the satin
559
00:28:21.7 –> 00:28:27.010
finish facedown on the honeycomb table
560
00:28:24.64 –> 00:28:30.360
and you will probably hide any marks
561
00:28:27.01 –> 00:28:32.530
that happened to be on the back here so
562
00:28:30.36 –> 00:28:35.050
now you have the secret to making
563
00:28:32.53 –> 00:28:39.190
personalized puzzles and I will pass
564
00:28:35.05 –> 00:28:40.870
this puzzle program on to think later so
565
00:28:39.19 –> 00:28:44.170
that you can download it for yourself
566
00:28:40.87 –> 00:28:45.660
well thanks again for your time and I’ll
567
00:28:44.17 –> 00:28:50.160
see you in another session
568
00:28:45.66 –> 00:28:50.160
[Music]
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